更(Geng)新(Xin)时(Shi)间(Jian):(?)2025-05-27 (?) (?)点(Dian)击(Ji)次(Ci)数(Shu):(?) 192次(Ci)
以(Yi)下(Xia)是(Shi) 100 升(Sheng)不(Bu)锈(Xiu)钢(Gang)反(Fan)应(Ying)釜(Fu) 的(De)详(Xiang)细(Xi)使(Shi)用(Yong)说(Shuo)明(Ming),(?)涵(Han)盖(Gai)安(An)装(Zhuang)调(Diao)试(Shi)、(?)操(Cao)作(Zuo)流(Liu)程(Cheng)、(?)维(Wei)护(Hu)保(Bao)养(Yang)、(?)安(An)全(Quan)注(Zhu)意(Yi)事(Shi)项(Xiang)等(Deng)内(Nei)容(Rong),(?)适(Shi)用(Yong)于(Yu)化(Hua)工(Gong)、(?)制(Zhi)药(Yao)、(?)食(Shi)品(Pin)等(Deng)行(Xing)业(Ye)的(De)搅(Jiao)拌(Ban)反(Fan)应(Ying)场(Chang)景(Jing):(?)
场(Chang)地(Di):(?)平(Ping)整(Zheng)干(Gan)燥(Zao),(?)通(Tong)风(Feng)良(Liang)好(Hao),(?)远(Yuan)离(Li)热(Re)源(Yuan)和(He)强(Qiang)振(Zhen)动(Dong)设(She)备(Bei),(?)预(Yu)留(Liu)足(Zu)够(Gou)操(Cao)作(Zuo)空(Kong)间(Jian)((?)建(Jian)议(Yi)四(Si)周(Zhou)距(Ju)墙(Qiang)≥(?)1.5 米(Mi))(?)。(?)
基(Ji)础(Chu):(?)混(Hun)凝(Ning)土(Tu)底(Di)座(Zuo)或(Huo)钢(Gang)结(Jie)构(Gou)支(Zhi)架(Jia),(?)承(Cheng)重(Zhong)≥(?)反(Fan)应(Ying)釜(Fu)满(Man)载(Zai)重(Zhong)量(Liang)((?)约(Yue) 150~200kg,(?)含(Han)物(Wu)料(Liao))(?),(?)水(Shui)平(Ping)度(Du)误(Wu)差(Cha)≤(?)2mm/m。(?)
管(Guan)道(Dao)连(Lian)接(Jie):(?)
进(Jin)料(Liao)口(Kou)、(?)出(Chu)料(Liao)口(Kou)、(?)冷(Leng)凝(Ning)管(Guan)等(Deng)管(Guan)路(Lu)需(Xu)使(Shi)用(Yong)耐(Nai)腐(Fu)蚀(Shi)管(Guan)件(Jian)((?)如(Ru) 316L 不(Bu)锈(Xiu)钢(Gang))(?),(?)连(Lian)接(Jie)牢(Lao)固(Gu)无(Wu)泄(Xie)漏(Lou)。(?)
蒸(Zheng)汽(Qi) / 导(Dao)热(Re)油(You)加(Jia)热(Re)型(Xing)需(Xu)安(An)装(Zhuang)压(Ya)力(Li)调(Diao)节(Jie)阀(Fa)和(He)疏(Shu)水(Shui)阀(Fa),(?)冷(Leng)却(Que)水(Shui)型(Xing)需(Xu)连(Lian)接(Jie)循(Xun)环(Huan)水(Shui)路(Lu)((?)建(Jian)议(Yi)流(Liu)速(Su)≥(?)2L/min)(?)。(?)
搅(Jiao)拌(Ban)电(Dian)机(Ji):(?)接(Jie)线(Xian)牢(Lao)固(Gu),(?)转(Zhuan)向(Xiang)与(Yu)标(Biao)识(Shi)一(Yi)致(Zhi)((?)顺(Shun)时(Shi)针(Zhen)为(Wei)正(Zheng)转(Zhuan))(?),(?)空(Kong)转(Zhuan)测(Ce)试(Shi) 30 分(Fen)钟(Zhong),(?)振(Zhen)动(Dong)≤(?)0.5mm/s,(?)温(Wen)升(Sheng)≤(?)40℃(?)。(?)
压(Ya)力(Li)表(Biao) / 温(Wen)度(Du)传(Chuan)感(Gan)器(Qi):(?)
校(Xiao)准(Zhun):(?)使(Shi)用(Yong)前(Qian)通(Tong)过(Guo)标(Biao)准(Zhun)表(Biao)校(Xiao)准(Zhun),(?)压(Ya)力(Li)量(Liang)程(Cheng)为(Wei)设(She)计(Ji)压(Ya)力(Li)的(De) 1.5~2 倍(Bei)((?)如(Ru)设(She)计(Ji)压(Ya)力(Li) 0.6MPa,(?)量(Liang)程(Cheng)选(Xuan) 1.0MPa)(?)。(?)
连(Lian)接(Jie):(?)传(Chuan)感(Gan)器(Qi)与(Yu)控(Kong)制(Zhi)系(Xi)统(Tong)信(Xin)号(Hao)线(Xian)屏(Ping)蔽(Bi)良(Liang)好(Hao),(?)避(Bi)免(Mian)干(Gan)扰(Rao)。(?)
安(An)全(Quan)阀(Fa):(?)设(She)定(Ding)压(Ya)力(Li)为(Wei)设(She)计(Ji)压(Ya)力(Li)的(De) 1.1 倍(Bei)((?)如(Ru)设(She)计(Ji)压(Ya)力(Li) 0.6MPa,(?)安(An)全(Quan)阀(Fa)开(Kai)启(Qi)压(Ya)力(Li) 0.66MPa)(?),(?)手(Shou)动(Dong)测(Ce)试(Shi)启(Qi)闭(Bi)正(Zheng)常(Chang)。(?)
压(Ya)力(Li) / 温(Wen)度(Du)记(Ji)录(Lu):(?)每(Mei) 30 分(Fen)钟(Zhong)记(Ji)录(Lu)一(Yi)次(Ci)数(Shu)据(Ju),(?)异(Yi)常(Chang)波(Bo)动(Dong)((?)如(Ru)压(Ya)力(Li)突(Tu)升(Sheng)≥(?)0.1MPa)(?)立(Li)即(Ji)停(Ting)止(Zhi)加(Jia)热(Re),(?)开(Kai)启(Qi)放(Fang)空(Kong)阀(Fa)缓(Huan)慢(Man)泄(Xie)压(Ya)。(?)
搅(Jiao)拌(Ban)状(Zhuang)态(Tai):(?)电(Dian)机(Ji)声(Sheng)音(Yin),(?)若(Ruo)有(You)异(Yi)响(Xiang)((?)如(Ru)摩(Mo)擦(Ca)声(Sheng)、(?)撞(Zhuang)击(Ji)声(Sheng))(?)需(Xu)停(Ting)机(Ji)检(Jian)查(Cha)桨(Jiang)叶(Ye)与(Yu)釜(Fu)壁(Bi)间(Jian)隙(Xi)((?)正(Zheng)常(Chang)≥(?)5mm)(?)。(?)
出(Chu)料(Liao):(?)
确(Que)认(Ren)温(Wen)度(Du)、(?)压(Ya)力(Li)降(Jiang)至(Zhi)室(Shi)温(Wen)常(Chang)压(Ya),(?)开(Kai)启(Qi)底(Di)部(Bu)出(Chu)料(Liao)阀(Fa)((?)或(Huo)通(Tong)过(Guo)泵(Beng)输(Shu)送(Song))(?),(?)粘(Zhan)稠(Chou)物(Wu)料(Liao)可(Ke)保(Bao)持(Chi)低(Di)速(Su)搅(Jiao)拌(Ban)辅(Fu)助(Zhu)出(Chu)料(Liao)。(?)
出(Chu)料(Liao)完(Wan)毕(Bi)后(Hou)用(Yong)氮(Dan)气(Qi)吹(Chui)扫(Sao)管(Guan)路(Lu),(?)防(Fang)止(Zhi)残(Can)留(Liu)物(Wu)料(Liao)凝(Ning)固(Gu)堵(Du)塞(Sai)。(?)
清(Qing)洗(Xi):(?)
用(Yong)热(Re)水(Shui)((?)60~80℃(?))(?)循(Xun)环(Huan)冲(Chong)洗(Xi)釜(Fu)内(Nei),(?)若(Ruo)接(Jie)触(Chu)腐(Fu)蚀(Shi)性(Xing)物(Wu)料(Liao)((?)如(Ru)强(Qiang)酸(Suan))(?),(?)需(Xu)用(Yong)纯(Chun)碱(Jian)溶(Rong)液(Ye)((?)5% NaCO)(?)中(Zhong)和(He)后(Hou)再(Zai)水(Shui)洗(Xi)。(?)
必(Bi)要(Yao)时(Shi)可(Ke)加(Jia)入(Ru)清(Qing)洗(Xi)球(Qiu)((?)压(Ya)力(Li)≥(?)0.3MPa)(?)进(Jin)行(Xing)喷(Pen)淋(Lin)清(Qing)洗(Xi)。(?)
表(Biao)面(Mian)清(Qing)洁(Jie):(?)用(Yong)软(Ruan)布(Bu)擦(Ca)拭(Shi)釜(Fu)体(Ti)外(Wai)表(Biao),(?)避(Bi)免(Mian)油(You)污(Wu)、(?)酸(Suan)碱(Jian)液(Ye)体(Ti)残(Can)留(Liu),(?)保(Bao)持(Chi)接(Jie)地(Di)良(Liang)好(Hao)((?)接(Jie)地(Di)电(Dian)阻(Zu)≤(?)4Ω(?))(?)。(?)
润(Run)滑(Hua)保(Bao)养(Yang):(?)
搅(Jiao)拌(Ban)轴(Zhou)机(Ji)械(Xie)密(Mi)封(Feng):(?)每(Mei)周(Zhou)检(Jian)查(Cha)泄(Xie)漏(Lou)量(Liang)((?)≤(?)5 滴(Di) / 分(Fen)钟(Zhong)为(Wei)正(Zheng)常(Chang))(?),(?)每(Mei) 3 个(Ge)月(Yue)加(Jia)注(Zhu)锂(?)基(Ji)润(Run)滑(Hua)脂(Zhi)((?)如(Ru)黄(Huang)油(You))(?)。(?)
齿(Chi)轮(Lun)箱(Xiang) / 减(Jian)速(Su)机(Ji):(?)运(Yun)行(Xing) 500 小(Xiao)时(Shi)更(Geng)换(Huan)润(Run)滑(Hua)油(You)((?)如(Ru) 46# 抗(Kang)磨(Mo)液(Ye)压(Ya)油(You))(?),(?)后(Hou)续(Xu)每(Mei) 2000 小(Xiao)时(Shi)更(Geng)换(Huan)一(Yi)次(Ci),(?)油(You)位(Wei)保(Bao)持(Chi)在(Zai)视(Shi)镜(Jing)中(Zhong)线(Xian)。(?)
紧(Jin)固(Gu)件(Jian):(?)检(Jian)查(Cha)螺(Luo)栓(Shuan)、(?)螺(Luo)母(Mu)是(Shi)否(Fou)松(Song)动(Dong)((?)尤(You)其(Qi)是(Shi)釜(Fu)盖(Gai)法(Fa)兰(Lan)、(?)管(Guan)道(Dao)接(Jie)口(Kou))(?),(?)用(Yong)扭(Niu)矩(Ju)扳(Ban)手(Shou)按(An)对(Dui)角(Jiao)顺(Shun)序(Xu)紧(Jin)固(Gu)((?)力(Li)矩(Ju)参(Can)考(Kao):(?)M12 螺(Luo)栓(Shuan)≈(?)75Nm)(?)。(?)
密(Mi)封(Feng)件(Jian):(?)
机(Ji)械(Xie)密(Mi)封(Feng):(?)磨(Mo)损(Sun)量(Liang)>(?)2mm 时(Shi)更(Geng)换(Huan)动(Dong)环(Huan) / 静(Jing)环(Huan),(?)O 型(Xing)圈(Quan)每(Mei)年(Nian)至(Zhi)少(Shao)更(Geng)换(Huan)一(Yi)次(Ci)((?)老(Lao)化(Hua)、(?)硬(Ying)化(Hua)需(Xu)提(Ti)前(Qian)更(Geng)换(Huan))(?)。(?)
垫(Dian)片(Pian):(?)橡(Xiang)胶(Jiao)垫(Dian)片(Pian)每(Mei) 2 年(Nian)更(Geng)换(Huan),(?)金(Jin)属(Shu)缠(Chan)绕(Rao)垫(Dian)每(Mei) 5 年(Nian)更(Geng)换(Huan),(?)接(Jie)触(Chu)强(Qiang)腐(Fu)蚀(Shi)介(Jie)质(Zhi)需(Xu)缩(Suo)短(Duan)更(Geng)换(Huan)周(Zhou)期(Qi)。(?)
仪(Yi)表(Biao)校(Xiao)准(Zhun):(?)压(Ya)力(Li)表(Biao)、(?)温(Wen)度(Du)计(Ji)每(Mei) 6 个(Ge)月(Yue)送(Song)计(Ji)量(Liang)机(Ji)构(Gou)校(Xiao)准(Zhun),(?)安(An)全(Quan)阀(Fa)每(Mei)年(Nian)校(Xiao)验(Yan)一(Yi)次(Ci)。(?)
排(Pai)空(Kong)釜(Fu)内(Nei)及(Ji)夹(Jia)套(Tao)残(Can)留(Liu)液(Ye)体(Ti),(?)用(Yong)压(Ya)缩(Suo)空(Kong)气(Qi)吹(Chui)干(Gan)。(?)
搅(Jiao)拌(Ban)轴(Zhou)、(?)法(Fa)兰(Lan)等(Deng)金(Jin)属(Shu)表(Biao)面(Mian)涂(Tu)抹(Mo)防(Fang)锈(Xiu)油(You),(?)密(Mi)封(Feng)面(Mian)用(Yong)纸(Zhi)垫(Dian)隔(Ge)离(Li),(?)防(Fang)止(Zhi)密(Mi)封(Feng)圈(Quan)粘(Zhan)连(Lian)。(?)
断(Duan)开(Kai)电(Dian)源(Yuan),(?)覆(Fu)盖(Gai)防(Fang)尘(Chen)罩(Zhao),(?)存(Cun)放(Fang)于(Yu)干(Gan)燥(Zao)环(Huan)境(Jing)((?)湿(Shi)度(Du)≤(?)60%)(?),(?)每(Mei)季(Ji)度(Du)通(Tong)电(Dian)运(Yun)行(Xing) 1 小(Xiao)时(Shi)防(Fang)止(Zhi)电(Dian)机(Ji)受(Shou)潮(Chao)。(?)
泄(Xie)漏(Lou):(?)若(Ruo)发(Fa)生(Sheng)物(Wu)料(Liao)泄(Xie)漏(Lou),(?)立(Li)即(Ji)停(Ting)止(Zhi)搅(Jiao)拌(Ban)和(He)加(Jia)热(Re),(?)切(Qie)断(Duan)电(Dian)源(Yuan),(?)开(Kai)启(Qi)通(Tong)风(Feng)系(Xi)统(Tong),(?)用(Yong)沙(Sha)土(Tu)或(Huo)吸(Xi)附(Fu)棉(Mian)封(Feng)堵(Du)泄(Xie)漏(Lou)点(Dian),(?)严(Yan)禁(Jin)直(Zhi)接(Jie)用(Yong)手(Shou)接(Jie)触(Chu)。(?)
超(Chao)压(Ya):(?)迅(Xun)速(Su)打(Da)开(Kai)放(Fang)空(Kong)阀(Fa)泄(Xie)压(Ya)((?)注(Zhu)意(Yi)站(Zhan)在(Zai)阀(Fa)门(Men)侧(Ce)面(Mian))(?),(?)若(Ruo)安(An)全(Quan)阀(Fa)未(Wei)启(Qi)动(Dong),(?)立(Li)即(Ji)手(Shou)动(Dong)开(Kai)启(Qi)紧(Jin)急(Ji)泄(Xie)压(Ya)装(Zhuang)置(Zhi)。(?)
火(Huo)灾(Zai):(?)切(Qie)断(Duan)热(Re)源(Yuan)和(He)电(Dian)源(Yuan),(?)用(Yong)干(Gan)粉(Fen)灭(Mie)火(Huo)器(Qi)或(Huo)二(?)氧(Yang)化(Hua)碳(Tan)灭(Mie)火(Huo)器(Qi)灭(Mie)火(Huo),(?)禁(Jin)止(Zhi)用(Yong)水(Shui)扑(Pu)救(Jiu)油(You)类(Lei)火(Huo)灾(Zai)。(?)
操(Cao)作(Zuo)时(Shi)需(Xu)穿(Chuan)戴(Dai)防(Fang)烫(Tang)手(Shou)套(Tao)、(?)防(Fang)护(Hu)围(Wei)裙(Qun),(?)高(Gao)温(Wen)部(Bu)位(Wei)((?)如(Ru)夹(Jia)套(Tao)、(?)加(Jia)热(Re)管(Guan))(?)需(Xu)加(Jia)装(Zhuang)隔(Ge)热(Re)层(Ceng)或(Huo)警(Jing)示(Shi)标(Biao)识(Shi)。(?)
多(Duo)人(Ren)协(Xie)同(Tong)操(Cao)作(Zuo)时(Shi),(?)需(Xu)明(Ming)确(Que)分(Fen)工(Gong),(?)避(Bi)免(Mian)误(Wu)操(Cao)作(Zuo)((?)如(Ru)同(Tong)时(Shi)开(Kai)启(Qi)加(Jia)热(Re)和(He)放(Fang)空(Kong)阀(Fa))(?)。(?)
故(Gu)障(Zhang)现(Xian)象(Xiang) | 可(Ke)能(Neng)原(Yuan)因(Yin) | 解(Jie)决(Jue)方(Fang)法(Fa) |
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搅(Jiao)拌(Ban)异(Yi)响(Xiang) | 桨(Jiang)叶(Ye)碰(Peng)撞(Zhuang)釜(Fu)壁(Bi) / 轴(Zhou)承(Cheng)磨(Mo)损(Sun) | 调(Diao)整(Zheng)桨(Jiang)叶(Ye)间(Jian)距(Ju) / 更(Geng)换(Huan)轴(Zhou)承(Cheng) |
釜(Fu)体(Ti)泄(Xie)漏(Lou) | 垫(Dian)片(Pian)老(Lao)化(Hua) / 螺(Luo)栓(Shuan)松(Song)动(Dong) | 更(Geng)换(Huan)垫(Dian)片(Pian) / 按(An)对(Dui)角(Jiao)顺(Shun)序(Xu)紧(Jin)固(Gu)螺(Luo)栓(Shuan) |
温(Wen)度(Du)失(Shi)控(Kong) | 温(Wen)控(Kong)仪(Yi)故(Gu)障(Zhang) / 加(Jia)热(Re)元(Yuan)件(Jian)损(Sun)坏(Huai) | 校(Xiao)准(Zhun)温(Wen)控(Kong)仪(Yi) / 更(Geng)换(Huan)加(Jia)热(Re)管(Guan) |
压(Ya)力(Li)异(Yi)常(Chang)升(Sheng)高(Gao) | 物(Wu)料(Liao)反(Fan)应(Ying)剧(Ju)烈(Lie) / 放(Fang)空(Kong)阀(Fa)堵(Du)塞(Sai) | 停(Ting)止(Zhi)加(Jia)热(Re) / 清(Qing)理(Li)放(Fang)空(Kong)阀(Fa) |
电(Dian)机(Ji)过(Guo)载(Zai)跳(Tiao)闸(Zha) | 搅(Jiao)拌(Ban)阻(Zu)力(Li)过(Guo)大(Da) / 电(Dian)压(Ya)不(Bu)稳(Wen) | 降(Jiang)低(Di)转(Zhuan)速(Su) / 检(Jian)查(Cha)电(Dian)路(Lu)电(Dian)压(Ya) |
建(Jian)立(Li)设(She)备(Bei)档(Dang)案(An),(?)记(Ji)录(Lu)每(Mei)次(Ci)操(Cao)作(Zuo)时(Shi)间(Jian)、(?)温(Wen)度(Du)、(?)压(Ya)力(Li)、(?)物(Wu)料(Liao)种(Zhong)类(Lei)、(?)维(Wei)护(Hu)内(Nei)容(Rong)等(Deng)。(?)
保(Bao)存(Cun)说(Shuo)明(Ming)书(Shu)、(?)合(He)格(Ge)证(Zheng)、(?)压(Ya)力(Li)表(Biao) / 安(An)全(Quan)阀(Fa)校(Xiao)验(Yan)报(Bao)告(Gao)、(?)密(Mi)封(Feng)件(Jian)更(Geng)换(Huan)记(Ji)录(Lu)等(Deng)文(Wen)件(Jian),(?)便(Bian)于(Yu)追(Zhui)溯(Su)和(He)管(Guan)理(Li)。(?)
通(Tong)过(Guo)严(Yan)格(Ge)遵(Zun)循(Xun)以(Yi)上(Shang)操(Cao)作(Zuo)规(Gui)范(Fan)和(He)维(Wei)护(Hu)要(Yao)求(Qiu),(?)可(Ke)确(Que)保(Bao) 100 升(Sheng)不(Bu)锈(Xiu)钢(Gang)反(Fan)应(Ying)釜(Fu)安(An)全(Quan)、(?)高(Gao)效(Xiao)运(Yun)行(Xing),(?)延(Yan)长(Chang)设(She)备(Bei)寿(Shou)命(Ming)并(Bing)降(Jiang)低(Di)事(Shi)故(Gu)风(Feng)险(Xian)。(?)如(Ru)遇(Yu)复(Fu)杂(Za)故(Gu)障(Zhang)或(Huo)技(Ji)术(Shu)问(Wen)题(Ti),(?)建(Jian)议(Yi)联(Lian)系(Xi)设(She)备(Bei)供(Gong)应(Ying)商(Shang)或(Huo)专(Zhuan)业(Ye)维(Wei)修(Xiu)团(Tuan)队(Dui)处(Chu)理(Li)